Process Engineering Course

Master Chemical Process Design with HYSYS, Aspen Plus, HTRI & Pro/II

Duration: 6 Months
Mode: Classroom/Online
Placement: 100% Assistance

Course Overview

Our comprehensive Process Engineering course is designed to transform you into a skilled process design engineer. This program covers everything from fundamental chemical engineering principles to advanced process simulation, providing hands-on training with industry-standard software used by leading chemical and petrochemical companies worldwide.

What You'll Learn

  • Complete process design from conceptual to detailed engineering
  • Process simulation and optimization techniques
  • Heat exchanger design and thermal analysis
  • Distillation column design and separation processes
  • Chemical reactor design and kinetics modeling
  • Process safety analysis and hazard identification
  • Economic evaluation and process optimization
  • P&ID development and process documentation

Course Highlights

Duration

6 Months

Mode

Classroom/Online

Certification

Industry Recognized

Projects

Real Industry

Industry Applications

Chemical PlantsPetrochemicalsOil & GasPharmaceuticalsRefineriesFertilizers

Software Training Modules

HYSYS

Process Simulation & Design

  • • Steady State Simulation
  • • Dynamic Modeling
  • • Unit Operations
  • • Property Packages
  • • Process Optimization

Aspen Plus

Advanced Process Modeling

  • • Flowsheet Development
  • • Thermodynamic Analysis
  • • Separation Design
  • • Reactor Modeling
  • • Economic Evaluation

HTRI

Heat Transfer Design

  • • Heat Exchanger Design
  • • Thermal Rating
  • • Performance Analysis
  • • Optimization Studies
  • • Cost Estimation

Pro/II

Steady State Simulation

  • • Process Simulation
  • • Equipment Design
  • • Case Studies
  • • What-if Analysis
  • • Report Generation

Detailed Curriculum

Module 1-3: Foundation & Fundamentals

Chemical Engineering Fundamentals

Mass balance, energy balance, thermodynamics, fluid mechanics

Process Equipment Design

Heat exchangers, distillation columns, reactors, pumps, compressors

Mass Transfer Operations

Distillation, absorption, extraction, crystallization

Module 4-6: Advanced Process Design

Process Simulation

HYSYS, Aspen Plus modeling, convergence techniques

Process Safety & HAZOP

Risk assessment, safety instrumented systems, relief sizing

Economic Evaluation

Capital cost estimation, NPV analysis, optimization

Software Training Modules

HYSYS (Weeks 1-4)

  • • Interface and basic operations
  • • Flowsheet development and unit operations
  • • Property package selection
  • • Steady state and dynamic simulation

Aspen Plus (Weeks 5-8)

  • • Process modeling concepts
  • • Thermodynamic methods
  • • Separation system design
  • • Reactor design and kinetics

HTRI & Pro/II (Weeks 9-12)

  • • Heat exchanger design using HTRI
  • • Pro/II simulation techniques
  • • Integration with process design
  • • Case study implementations

Capstone Project

Complete process design for a chemical plant including process simulation, equipment design, safety analysis, and economic evaluation using all software tools.

Career Prospects & Job Opportunities

Process Design Engineer

₹5-10 LPA

Design chemical processes and equipment for manufacturing plants

Process Simulation Engineer

₹6-12 LPA

Develop and validate process models using simulation software

Project Engineer

₹7-14 LPA

Manage chemical plant design and construction projects

Process Safety Engineer

₹8-15 LPA

Conduct safety analysis and risk assessment for chemical processes

Plant Operations Engineer

₹6-11 LPA

Optimize plant operations and troubleshoot process issues

Process Consultant

₹10-20 LPA

Provide specialized consulting for process improvement and optimization

Top Hiring Companies

Reliance Industries
ONGC
Indian Oil
BPCL
Tata Chemicals
UPL
Pidilite
Asian Paints
Hindalco
L&T
Tecnimont
Engineers India

100% Placement Support

400+
Students Placed
150+
Hiring Partners
₹12L
Highest Package
92%
Placement Rate

Technical Interviews

Process engineering focused interview preparation and mock sessions

Industry Projects

Real-world projects to build impressive portfolio for employers

Company Partnerships

Direct partnerships with leading chemical and petrochemical companies

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Placement Services

Learn about our comprehensive placement assistance program.

Placement Details

Student Success Stories

Read testimonials from our successful process engineering graduates.

Read Stories

Corporate Training

Customized process engineering training for your organization.

Learn More

Ready to Start Your Process Engineering Career?

Join hundreds of successful process engineers who started their journey with us.

Next Batch Starts: 15th January 2026
Limited Seats: Only 20 Students

💡 Special Offer: Early Bird Discount Available - Contact Us Today!

Visit Our Process Engineering Centers

Experience our advanced process simulation labs and industrial training facilities

Main Campus

Head Office - Mumbai

823, Ecstasy Business Park, City of Joy, JSD Road, Mulund West, Mumbai - 400080

Mon - Sat: 9:00 AM - 6:00 PM
South Zone

Branch Office - Chennai

AGSM House, Plot B, Sri Sairam Avenue, Roja Street, Moulivakkam, Porur, Chennai - 600125

Mon - Sat: 9:00 AM - 6:00 PM
North Zone

Branch Office - Ludhiana

516, K-10 tower, Feroze Gandhi Market, Near Stock Exchange, Ludhiana - 141001

Mon - Sat: 9:00 AM - 6:00 PM

Need Directions or Want to Visit?

Contact us for detailed directions or schedule a visit to see our facilities.

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